Beyond state-of-the-art lightweighting solutions

Producing the world’s lightest aerospace and automotive structures

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Industry-leading design - iCOMAT Solutions

Industry-leading design

Optimisation of components and structures with an end-to-end workflow

Advanced prototyping - iCOMAT Solutions

Advanced prototyping

Material characterisation and testing, virtual and physical prototyping

State-of-the-art production - iCOMAT Solutions

State-of-the-art production

Fully automated flexible manufacture ensuring rate, quality and repeatability

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At the core…

The innovative RTS production cells

The patented RTS technology paired with state-of-the-art robotic equipment.

The innovative RTS production cells - iCOMAT Solutions - Image 1
The innovative RTS production cells - iCOMAT Solutions - Image 2

Specifications

Material types​Thermoset, dry fibre and comingled thermoplastic as UD, woven or NCF
Heat Source​Multi-lamp Infrared
Tape cutter​4-axis Ultrasonic​​
​Control system​Siemens 840d & Beckhoff​
Minimum steering radius [mm]​50​
Maximum shear angle2 [degrees]​45 (fabric) – 70 (UD)​
Minimum course length2 [mm]​100
Gap tolerance [mm]​+0/-2
Material width [mm]​12.5 – 200​
Material thickness [mm]​0.1 – 1.0​
Maximum mould curvature [mm]​Dependent on head/ material configuration​
Deposition speed [m/s]​Straight: 1.0​
Steering: 0.3​
Cutting: 0.1​
Deposition rate [kg/h]*​10 – 100​
Material roll diameterUp to 500lm on 12’’ core
Material roll compatibility​All standard core sizes from 3” – 12”, also compatible with Hafner cores​

Capabilities

State-of-the-art capabilities to deliver a wide range of components to aerospace and automotive standards:

iCOMAT Technology Centre 4500 ft²

  • Finite Element Analysis (FEA)
  • CAD/CAM
  • Aerospace-grade Clean Room
  • RTS automated layup up to 7×2 m
  • Forming
  • Metrology
  • Material Characterisation

iCOMAT has also developed a diverse network of partners to extend its in-house capacity when needed.

Specifications - iCOMAT Solutions - Image 1
Specifications - iCOMAT Solutions - Image 2
Specifications - iComat Solutions - Image 3

Contact us today to discuss how our next-generation solutions can transform your product.

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